Replenishment Work / Warehouse Management Issues and solutions in D365

Hi,

D365 Warehouse Management

Issue: Replenishment Work is created without Pick Location. Pick location is empty in work for item.

Findings: Because Enough Item Stock qty is not available in reserved batch number.

Solution: Move enough stock qty from other location to item fixed location via Mobile Device à Inventory à LP Movement à From Location to Fixed Location.

Do below steps,

1. cancel Replen work

2. delete Load so sales work will be cancelled

4. Re- Reserve sales order

5. Re-release it to warehouse in Sales Order

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Issue: Replenishment work is created without pick and put locations for an item and no stock in any location of item.

Solution: Cancel Replen work and move stock to Item’s fixed location and Re-Release sales order again.

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Issue: Changing Date Format in Dynamics Warehouse App

Solution: Go to D365 à Users à Action pane User options àPreferences à Lang and Date format.

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Work Template Replenishment Setup in D365

 Reference

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Issue: Work was not generated when release it to warehouse from Sales Order

Solution: Check the items fixed location in  Warehouse management  --> Setup --> Warehouse --> Fixed locations. if its not assigned then assign fixed location to corresponding item.

You can cross check at log at Warehouse management  --> All Work --> Work creation history log

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Issue: Replenishment Generated But Work was not generated

Findings: Replenishment Created Due to Non Fixed Location of one of the Item in Sales Order , Work is not Generated.

First Go to Warehouse Management à Work à  Work Creation History Log and filter based on Sales order number and find the issue

Solution:  Steps to Release the Order again

1.       Cancel the Replenishment  Work for the corresponding Wave ID”Replenishmnet” Workd Order Type

Note:

From the Sales Line go the Warehouse > Shipment Details, Get the shipment number

1.1. Go the All Waves > filter for the shipment in Description field

1.2 Now navigate to All Work > filter for the Wave ID : And make sure the work order type is Replenishment and delete

1.       Delete the Load ID

2.       And refresh the Sales Order – the Load will become blank

3.       Assign the fixed location for the missed items

4.       Release the Order from Sales Order Screen

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Issue: Sales order work is blocked even after all Replen works are closed

Findings: Sales Order work is blocked by Other Sales orders Replen work because same item is present in both orders. 

Solution: User has to find already created replen for sales order 1 and close it. Then automatically sales order 2 is unblocked.

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Issue/Request: Finding Replenishment for Sales Order Work

Solution 1: Go to Warehouse Management à All Work àSearch for Work Id à Related Information à Replenishment work

It will list you related replenishment work for that Sales Order work.

Solution 2: Search by Sales order number 

It will list you related replenishment work for that Sales Order work.

Solution 3: Go to Warehouse Management à All Work àSearch for Replenishment Work Id and find Wave ID of that work. 

Click on wave id à In Wave Form you will find Shipment ID

Copy the Shipment ID and Go to All work à Search by Shipment ID à This will list Sales Orders related to this replenishment work

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Issue: User can’t release sales order and work is not generated. Below error comes while releasing from sales order screen.

Findings: User wants to release an individual item from sales order but in sales order screen user can’t select particular item and release. Instead user released sales order with remaining item to release. But got above error.

Solution: Please try from release to warehouse screen if any problem in sales order's release to warehouse screen by selecting an individual item. It will be released without error.

Step 1: Go to warehouse management à Release to warehouse à Release to warehouse

Step 2: Filter for Sales order and Item number à Press Add top grid à Release to warehouse from bottom grid.

Work has been created after release

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Request: Item fixed location in Sales Line to identify releasing sales line items without fixed locations

Solution: Add new display method in Sales Line Table Extension class

PUBLIC static  display WMSLocationId  dispFixedLocation(SalesLine _salesLine)

    {

        WHSInventFixedLocation  whsInventFixedLocation;

        select firstonly   whsInventFixedLocation

                        where whsInventFixedLocation.ItemId ==_salesLine.ItemId;

            return whsInventFixedLocation.WMSLocationId;

    }

Add  this in method in Sales Table Form's sales line grid

Sales table form output with and without fixed location

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Parameter Setup: To Avoid most of the below errors in sales order release

1.    Replen work created without pick location because of item stock missing

2.    Replen work created without put location because of no fixed location available

3.    Replenishment Generated But Work was not generated

4.    Work is generated without item fixed location.

Solution: Go to Warehouse management à Setup à Warehouse management parameters

 Select Tab Location directive failures à Add New Sales Order and Replenishment Work Type à Check the Stop work on location directive failure

Conclusion:

So we can see that the Location directive failure determines what happens when the location directive fails to find a valid location. If the functionality is disabled, work with a blank location is created. If the functionality is enabled, work is only created when a location can be found. Obviously, it’s up to you whether to enable it in your environment, and on which work order type to enable it.

Ref: https://guyterry.wordpress.com/2015/03/04/location-directive-failures-in-warehouse-management-module/

https://docs.microsoft.com/en-us/dynamics365/unified-operations/supply-chain/warehousing/tasks/set-up-min-max-replenishment-process

https://blogs.msdn.microsoft.com/dynamicsaxscm/2016/11/07/automatic-and-manual-item-reallocation-during-the-short-picking-dynamics-365-for-operations-1611/

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Missing or Incorrect Locations on Outbound Picking in Dynamics AX 2012 R3 Warehouse Management

https://stoneridgesoftware.com/missing-or-incorrect-locations-on-outbound-picking-in-dynamics-ax-2012-r3-warehouse-management/